Europe/Istanbul
All Projects
image

ARES — Autonomous Tracked Ground Vehicle

How a weekend sketch grew into an award-winning UGV for TEKNOFEST 2025: the people, the welds, the code — and why the little details (like PLA tracks with latex pads) mattered.
August 7, 2025
UGV
ROS 2
Jetson Orin Nano
Hybrid A*
YOLO v8
LoRa
“Build it rugged, make it smart, test it hard — then send it where humans can’t go.”
— Orinium field notebook, January 2025
ARES (Autonomous Robotic Exploration System) started as a back-of-the-napkin idea for the TEKNOFEST Unmanned Ground Vehicle challenge. Three bullets set the tone:
  1. Go where wheels fail (snow, rubble, soft soil).
  2. Swap payloads in minutes, not hours.
  3. Complete a SAR-style sortie on a single charge.
First CAD mock-up of the frame
That sketch grew into a 480-part CAD assembly, FEA-checked for 40% slopes — enough to convince a sponsor to laser-cut our chassis plates and save three weeks of milling.
SubsystemSpec
Propulsion2 × 12 V brushed DC motors (≈240 W each)
Transmission12:1 sealed steel gearbox
TracksPLA links + latex tread pads (field-swappable)
ComputeJetson Orin Nano 8 GB (CUDA 12, TensorRT)
AutonomyORB-SLAM3 + RTK-GPS, Hybrid A* → BSpline MPC
ControlCube Orange+ (CAN), ESP32 Safe-Stop (433 MHz backup)
Tested performance0–9 km/h, 38% incline with 10 kg payload

Laser cutting 4 mm 6061-T6 plates
February smelled like burnt aluminum and coffee. Two laser batches (±0.1 mm) later we TIG-welded the skeleton; by early March the raw frame weighed 27 kg — exactly on target.
First day of chassis assembly
Printing PLA track links
  • PLA links for stiffness and easy replacement.
  • Latex tread inserts bonded with TPU glue: +35% traction on wet concrete and +18% on loose gravel (bench tests).
  • Field-swappable in < 4 min per side with captive pins.
ItemSpec
Motors2 × 12 V brushed DC
Gearbox12 : 1 steel spur (sealed)
TracksPLA links + latex pads
Max grade38% (tested)
Ground speed0–9 km/h

ROS 2 Jazzy runs on Jetson Orin Nano 8 GB; high-level autonomy is built around:
  • ORB-SLAM3 fused with RTK-GPS for drift-resistant pose.
  • Hybrid A* global planner → BSpline MPC tracker for smooth control.
  • YOLO v8-nano at ~30 FPS for obstacle semantics.
Cube Orange+ handles low-level control over CAN, while an ESP32 Safe-Stop rides a redundant 433 MHz link for e-stop and heartbeat.
Course mock-up: right-angle turn & water trench
The course must be completed autonomously, including:
  • Right-angle corridor (≈1 m width)
  • Debris hill / step obstacle
  • 40 cm water trench crossing
  • Slalom poles → finish gate
Simulation passes are green; full outdoor validation starts mid-August with the same layouts.
  • 100 km cumulative mileage (asphalt/gravel mix).
  • 38% slope climb with 10 kg dummy payload.
  • MIL-STD-810H-style vibration profile passed after adding heatsinks to ODESC drivers (67 °C → 54 °C).

Orinium team posing with ARES prototype
Eighteen students, three faculties, one deadline.
Elec — power distro & safe-stop.
Mech — frame, suspension, dust seals.
Soft — ~18 k LOC C++/Python (plus one frantic night porting to Jazzy).

MetricCurrentFinal goal
Endurance52 min60 min
RTK-SLAM RMSE0.13 m≤ 0.10 m
IP ratingIP 54IP 65
Mass (RTR)46 kg≤ 48 kg

  • Quick-swap 5 kg manipulator on the top rail.
  • Replace FPV with dual-band Wi-Fi 6E MIMO video.
  • Cold-start heater validation at −20 °C.

TL;DR ARES topped the TEKNOFEST design review (87/100) and heads to the September finals. The PLA-plus-latex tracks bite, the brushed 12 V powertrain pulls, and the autonomy stack is ready to tackle the right-angle, debris, and 40 cm water sections — hands-off.